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Frequently Asked Questions and Information

PO filter cart will process  3200 c.f. of air.  In a Oceans 4.9 c.f.m. =294 c.f. per hour hence cart is  changed every 11-12 hours under most dry conditions of ambient environment based on filling Aluminum 80 c.f. cylinders that have appx. 500 psi at the start of the fill process. 
P31 filter cart will process 11760 c.f. of air.  In a DMT 08    8.4 c.f.m = 500 c.f. per hour hence a cart is changed  every 24 -26 hours under most dry conditions of ambient environment based on filling a Aluminum 80 c.f. cylinder that has appx. 500 psi at the start of the fill process. 
P41 filter cart will process 28,700 c.f. of air.  In a DMT 08   8.4 c.f.  = 500 c.f. per hour hence a cart is changed every 57-60 hours under most dry conditions of ambient environment based on filling a Aluminum 80 c.f. cylinder that has appx. 500 psi at the start of the fill process. 
P 2 filter cart will process 40,000 c.f. of air.     P2 Securus cart will process 67,000 c.f. of air.
The above is a general recommendation; refer to your instruction manual for the exact answers.
Common question related to small compressors powered by generators:
The formula used to determine compressor capacity is:       C = V/(Kp*T)  where:
C = capacity in SCFM (Standard Cubic Feet Per Minute Intake)
V = volume in cubic inches
Kp is a constant depending on operating pressure (.26 for 2000 psi)
T is the shooting interval in seconds
Gen set size needed for Bauer portables.    JrII-E1/115 2 hp 6.0 KW
 JRII E1/single phase 230 VAC/60Hz 3 hp 7.5 KW      Oceanus E1/single phase 230 VAC/60 Hz  5 hp  20 KW
Compressor ModelPower Requirement
BHP
Brand of EngineActual Fuel Consumption
Gal/Hr**
U10G2.8Honda GX 1600.24
Utilus G2.8Briggs & Stratton 802000.33
Capitano G4.2Briggs & Stratton 1302000.54
Mariner G5.6Briggs & Stratton 1954000.87
K14G7.7Briggs & Stratton 221401.02
    
Utilus D2.8Lister LV10.184
Capitano D4.2Lister LV10.28
Mariner D5.6Hatz E6730.364
K14D7.7Lister LV20.49
K14-10D10.5Lister LV20.66
K15D14.0Hatz TS20.99
K20D18.2Hatz TS21.34

 

Note: Gasoline engine units fuel consumption data based on 3600 RPM engine speedDiesel engine unit data based on 3000 RPM

**Approximate

Compressor
Under normal conditions, the following information about the compressor will provide satisfactory guidelines for selecting the right compressor for your needs. Unusual operating conditions may require a larger unit than indicated. If you are not certain, select a larger unit to ensure adequate initial capacity and provide for future needs.

Power Source
It is very important to determine the correct electrical service available to your location. Make certain the compressor you have selected will have the correct power available for proper operation. Incorrect voltage or phase will delay installation. Contact a professional electrician to determine the electrical services in your facility. Gasoline or diesel engines are available if a mobile unit is desired over a stationary design. Chart A illustrates the proper electrical service required for a high pressure breathing air compressor.

Compressor Air Intake Requirements
It is important to provide fresh, uncontaminated air to the compressor’s intake. Gross containment of intake air will adversely affect the efficiency of the purifier, for instance:
If the compressor is operated near running vehicles or close to a gas heater, the CO and CO2 levels in the ambient air may be affected and will have an adverse impact o the air quality output by your system. If the compressor is located in a room where chemicals are stored, fumes or particles can be drawn into the system and affect air quality. Your compressor should never be located where volatile gases can enter the compressor.

HPVoltage/PhaseFull Load
(Amp)
Wire SizeBreaker (Amp)Switch (Amp)
2230/112142517.5
 200/37.8141512.0
 230/36.8141510.0
 410/33.414155.6
      
3230/117103525
 200/311142017.5
 230/39.614215
 460/34.814158
      
5230/12886040
 200/317.503525
 230/315.2123025
 460/37.6141512
      
7.5230/14088060
 200/323.585035
 230/322104530
 460/311142015
      
10230/15069060
 200/337.286050
 230/32886040
 460/314122520
      
15200/348.369060
 230/34768060
 460/321104030
      
20200/367.1410090
 230/35449080
 460/32786040
      
25200/378.23110100
 230/3684100100
 460/33487050
      
30200/3922125125
 230/3803110100
 460/34088060
      
40200/31300175175
 230/31041150150
 460/35269080

 

Full load currents, wire size, and switch sizes are based on 1984 NEC. Fuse sizes and breakers’ amp ratings are estimated selections suitable for most installations; consult a professional electrician to determine appropriate electrical service required.

Sample of information:

System Capacity Recommendations

MAXIMUM PEAK DEMAND
(With At Least Three Hours Between Peaks)

 10 fills
in 1 hour
30 fills
in 1 hour
50 fills
in one hour
70 fills
in one hour
Annual Number of scuba tank fills500 to
1000
3cfm
2000cf
4-8 hrs
7cfm
3600cf
2-4 hrs
  
1000 to
3000
5cfm
2000cf
5-15 hrs
7cfm
3600cf
4-11 hrs
9cfm
6000cf
3-8 hrs
 
3000 to
15000
9cfm
1600cf
8-40 hrs
9cfm
3600cf
8-40 hrs
15cfm
5000cf
5-24 hrs
20cfm
10000cf
4-18 hrs
15000
to
30000
15cfm
1600cf
24-48 hrs
15cfm
3000cf
24-48 hrs
20cfm
5000cf
18-36 hrs
25cfm
10000cf
14-29 hrs

BAR to PSI Conversion

BAR123456789102030405060708090100200300400500
PSI 14.52943.55872.587101.5116130.51452904355807258701,0151,1601,3051,4502,9004,3505,8007,250